I can't find them here in China but I can ask my friend in the US to buy some LED's for me.
Speaking of dispersed light, I originally thought it would be a good idea to install the LED inside the pen, and use a small glass stick to channel the IR light to the tip of the pen, and maybe polish the glass tip so it can disperse the light in a wider angel and help the wiimote see it from the back, I have not experimented it yet, but if you say it is not good to disperse IR light, maybe this will only make it harder to be seen?
So what is the mechanism that wiimote sees the ir light from almost the opposite direction of the pen tip, it does not see the light directly from the LED, but the light reflected by the writting surface?
-- yes this is maybe true, I will try on a different screen, in your experience, does projection screen for beamer reflect IR light well?
Low tracking utilsation, what percentage are you getting after calibration? If below 40% you may find this again further amplifies the first issue.--- The tracking utilisation was very good, Boon Jin's software shows 84% of utilisation so this is not the reason.
By the way, when you draw on a 60" or larger whiteboard, the line never breaks even when you draw in the edge areas?